

#1. From the center of the hub to the lip of the fender-well, the ride height of the stock '06 Toyota Tacoma measured 18¾ inches in front and 19 7/8 inches in the rear. |
#2. With the Tacoma up on a lift, our installer begins the drop kit installation by removing the front wheels so he can dismantle the stock front suspension. |
#3. After the stock upper control arm is removed by undoing three bolts as explained in the DJM instructions, the ball joint nut is loosened. |
#4. Here is a good look at the new DJM upper control arm (left) compared to the stock control arm. |
#5. The ball joint boot is removed from the stock upper control arm. |
#6. The retaining clip is removed from the original ball joint. |
#7. The ball joint is pressed out of the stock control arm on the H-frame press. |
#8. Here is the ball joint removed to be reused in the new control arm. |
#9. The stock ball joint is now pressed into the new DJM control arm and the retaining clip and boot are re-installed. |
#10. Our installer removes the boot from the ball joint, now installed onto the new DJM control arm. |
#11. With a long screwdriver, our installer re-seats the retaining clip securing the ball joint. |
#12. To prevent damage in shipping, the zerk fittings are included in the kit, but must be screwed into the pre-drilled lubrication holes in the twin sleeves by the installer. |
#13. Our installer spreads grease on the bushings by hand before installing them. |
#14. The new DJM upper control arm is then positioned into place at the driver's front corner. |
#15. A pivot bolt to hold the upper control arm in place is positioned in the pivot tube |
#16. Our installer puts his wrench to the pivot bolt and tightens it. |
#17. The upper ball joint nut is installed. |
#18. Our installer then tightens the upper ball joint nut thoroughly. |
#19. The retaining clip that Toyota uses to replace the traditional cotter pin is ready to be installed. |
#20. The clip is installed. |
#21. Our installer now bolts on the ABS retaining bracket. |
#22. The retaining bracket is then tightened. |
#23. He loosens the tie rod end. |
#24. Next, he unbolts the sway bar end link. |
#25. The stock sway bar end link is removed. |
#26. The ball joint attaching plate is removed from the spindle. |
#27. The anchoring bolt is removed from the lower strut. |
#28. Our installer then removes the strut bolt completely. |
#29. Next, he begins to remove the pivot bolts and alignment adjusters. |
#30. The alignment adjuster bolt is removed. |
#31. Here's a look at the stock lower control arm (right), just removed from the Tacoma, and the new DJM lower control arm. |
#32. Because the stock ball joint must be moved to the new arm, our installer first taps out the retaining clip holding the ball joint in place in the stock arm. |
#33. Here's the retaining clip removed. |
#34. On the H-frame press, our installer removes the lower ball joint from the ball joint mounting bracket. |
#35. Our installer then presses the ball joint out of the stock lower control arm and presses it into the new DJM lower control arm. |
#36. Now our installer turns his attention to further preparing the DJM lower control arm to be installed by screwing in its grease fittings. |
#37. Like the DJM upper control arm, the zerk fittings are shipped in the kit to be screwed into the threaded lubrication holes by the installer to prevent damage in shipping. |
#38. After the zerk fitting is screwed into the pre-drilled and threaded lube hole by hand, it is tightened thoroughly with a box wrench. |
#39. Our installer then greased the twin sleeves through the zerk fitting, making certain that the grease flowed freely. |
#40. When the DJM lower control arms had been thoroughly prepared for installation, our installer began by positioning the arm on the driver's (left) front corner. |
#41. He then inserted a pivot bolt through the pivot tube at each end of the control arm. |
#42. Our installer gets a hand from a colleague in positioning the extension jack to adjust the position of the new DJM lower control arm. |
#43. He then began re-assembling the driver's (left) front corner. |
#44. The bolts are all tightened thoroughly with a power ratchet. |
#45. Here's a close look at the permanently installed new DJM lower control arm with its built-on bump stop |
#46. Our installer then tightened the control arm pivot bolt positioned through the pivot tube. |
#47. The height of the control arm is adjusted with a bottle jack |
#48. Satisfied that the new DJM control arm is exactly where he wants it, our installer tightens the bolts holding the arm thoroughly. |
#49. The tie rod end link is installed |
#50. Here's a look at the completed driver's (left) front corner now fitted with new DJM upper and lower control arms engineered to drop the front ride height. |
#51. After the DJM control arms had been installed on the passenger's (right) side to complete the front end drop kit installation, the front wheels are installed. |
#52. The Tacoma is securely supported on jack stands and bottle jacks before the rear drop is begun. |
#53. The heavy-duty DJM 4" steel lowering block is in place on the leaf pack secured by longer-than-stock U-bolts. |
#54. The stock bump stop bracket riveted to the frame must be cut off. |
#55. The stock bracket is removed. |
#56. A small sheet of metal is situated to shield the fuel tank from the sparks when the C-notch is cut out. |
#57. Following a scribed cut line in the frame, our installer uses his plasma cutter to cut out the C-notch. |
#58. Our installer removes the too-hot-to-handle, cut-out piece with pliers. |
#59. Here's the raw cut out C-notch that will give the axle considerable upward travel room. |
#60. Here's the DJM C-notch brace in position, held by only two of the seven bolts that will ultimately secure it. |
#61. The anchor bolts to hold the C-notch brace are positioned. |
#62. With all seven bolts through the mounting holes in the C-notch brace tightened, the C-notch looks strong and secure. |
#63. The DJM bump stop is screwed into its cleverly engineered niche in the C-notch brace. |
#64. Here is the completed driver's (left) side C-notch all bolted up. |
#65. Our installer next moves to the passenger's (right) side and gets ready to cut out the C-notch. |
#66. Following a cut line scribed into the frame, our installer cuts the C-notch out with his plasma cutter. |
#67. He must use a cloth to handle the hot cut-out piece. |
#68. Here's C-notch brace in place held by two of the seven bolts. |
#69. The remaining anchoring bolts are installed into the mounting holes in C-notch brace. |
#70. Here's the nut and washer used with each of the seven bolts to anchor C-notch brace. |
#71. Our installer takes a moment to be certain the brake line is safely routed away from any moving parts. |
#72. The bolts securing the C-notch brace are thoroughly tightened with a wrench. |
#73. The DJM bump stop is screwed into place in the C-notch brace. |
#74. Here is the finished C-notch on the passenger side with all seven anchoring bolts and the bump stop in the C-notch brace. |
#75. The front ride height from center of hub to lip of the fender well measured 15 ¾ inches, a drop of exactly three inches. |
#76. The rear measured 15-7/8 inches, a drop of exactly four inches.
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