Tech Article

BIRTH OF A TIE ROD END FLIP KIT

A super suspension upgrade kit results when the bosses at L & G and DJM trade ideas.

Story & photos by Marshall Spiegel

Tie Rod Flip Kit

Long-time suspension expert Louis Morosan, the "L" in L & G Enterprises of San Dimas, CA, and suspension modification designer and manufacturer, DJM Suspension of Gardena, CA, have been doing business and trading ideas for some time. Not too long ago, they got on the subject of the worrisome angle of the tie rod that is created when a truck is lowered. "The tie rod should be parallel to the lower control arm and both should be parallel to the ground, "When a truck is lowered, the tie rod is repositioned at an angle to the spindle. The result is very annoying bump steer and undue wear of suspension components." Morosan adds, "I told DJM about an idea I had for correcting the problem. Obviously, the angle of the pre-drilled hole in the spindle had to be altered so the angle of the tie rod end would be changed to eliminate the unwanted angle. I envisioned a spindle exchange program whereby DJM would alter spindles, changing the taper of the spindle, and trade them for stock spindles from their customers." "Louie's idea was a good one," says Ullmann, "We just carried it a little further to a more practical conclusion. An exchange program such as Louie suggested is very difficult to manage. So we engineered a tie rod end flip kit. Our first kit is for the late-model Chevy Silverado/GMC Sierra only. We devised a solution to the tie rod angle problem for lowered trucks regardless of what drop kit was used and we gathered all the components necessary to correct it into our flip kit. Now kits for other applications are on the drawing board." The core of DJM's kit is a tapered insert that is fitted into each spindle to correct the angle of the tie rod. In the stock set up, the tie rod ends are fitted into the spindles from the top down. The flip kit calls for the tie rod ends to be fitted into the spindles from the bottom up. The new tie rod end flip kit includes a pair of the tapered, threaded inserts, one for each spindle; an 11/16th drill bit to enlarge the pre-drilled hole in the spindle to the size needed to accommodate the tapered insert; a ¾-20 tap and a can of tapping fluid to tap the new hole to the proper thread to accept the tapered insert; two USS 7/16th washers that are positioned before each nut that locks the assembly together on each side and a tube of Loctite to be certain nothing loosens. It's a simple fix with DJM's new flip kit. Everything necessary to do the job is included. The kit is affordable, since rumor has it that the kit will be priced at about a hundred bucks, a fair price for correcting the problem. For the professional suspension tech like Louie Morosan who will do many installations, all components in the kit are reusable. Only the two tapered inserts must be purchased for each installation. Additional tapping fluid will be needed when it's used up. To see just what's involved in employing the flip kit, check the photos.

Tie Rod Flip Kit

When the '03 Suburban rolled onto L & G's lift, it sported a 4 X 6 drop.

Suspension expert Louie Morosan points out the severe angle of the tie rod end at the spindle, the problem the flip kit will correct.

With the wheel and tire removed and the right front corner supported by a jack, Louie unbolts the tie rod end.

He then uses the quality drill bit from the kit to drill out the stock spindle hole to 11/16, the exact size of the tap also enclosed in the kit.

Louie coats the tap and the spindle hole generously with tapping fluid.

He drives the tap as straight as possible through the spindle hole by use of an open-end wrench.

Satisfied that the tap has done its job, Louie coats the tapered insert and the nut holding the tie rod with Loctite.

The tapered insert has a small slot at the top so a screwdriver can be used to tighten it so it is slightly below the surface of the casting.

After trimming the tie rod on the vehicle, he trims the shaft on the tie rod end.

The next step is to "flip" the tie rod end so that it is inserted into the spindle from the bottom up rather than in the stock position from the top down.

A close look at the flipped tie rod end inserted into the spindle indicates that the unwanted angle has been eliminated by installation of the DJM kit.

A 7/16th USDS washer is positioned before the nut that locks the entire assembly together.

The final nut is coated with Loctite to be sure it doesn't loosen before the nut is tightened in place

Here's how the tie rod end should look when tightened into the spindle after the tie rod end flip kit has been properly installed.

Tie Rod inserts

Machined inserts made exclusively by DJM

After the installation is completed on the passenger side and wheels are back on, it is only necessary for Louie to readjust the toe in/out since the installation did not disturb the caster or camber and a complete wheel alignment isn't necessary.
SOURCE;
L & G Enterprises
846 W. Cienega Avenue
San Dimas, CA 91773
Phone: (909) 599-2228 Fax: (909) 599-2232
Website: www.customtruckshop.com

DJM Suspension, Inc.
580 West 184th Street
Gardena, CA 90248
Phone: (310) 538-1583 Fax: (310) 538-0393
Website: www.djmsuspension.com
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